Principle of Electroplating:
The principle of electroplating is based on the reduction of metal ions at the cathode (the object to be plated) in an electrolytic cell. When a direct current is passed through an electrolyte solution containing metal ions, the metal ions are reduced onto the surface of the object, forming a thin, adherent metal layer.
The basic electroplating reaction is:
Metal2+(aq)+2e−→Metal(s)
This reaction involves the transfer of electrons from the cathode (where reduction occurs) to the metal ions in the electrolyte, leading to the deposition of metal on the surface of the cathode.
Electroplating of Chromium:
Chromium electroplating is done using a chromic acid solution, which contains chromium trioxide (CrO₃) and sulfuric acid. The electroplating of chromium is primarily used to provide a hard, corrosion-resistant surface for objects such as automotive parts, tools, and machinery.
Process of Chromium Electroplating:
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Preparation of Electrolyte Solution:
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The electrolyte used for chromium plating contains chromic acid (CrO₃) and sulfuric acid (H₂SO₄) as additives. The concentration of chromic acid is usually between 200-300 g/L, and sulfuric acid is added to increase the efficiency of the plating process.
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Setup of Electroplating Cell:
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The object to be plated (cathode) is connected to the negative terminal of the power supply.
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A chromium anode (positive terminal) is used. In some cases, the anode may be made of pure chromium or a lead alloy covered with chromium.
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Electroplating Process:
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When a direct current is applied, chromium ions (Cr³⁺) in the electrolyte solution are reduced onto the surface of the object being plated, forming a chromium coating:
Cr3+(aq)+3e−→Cr(s)
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The chromium ions come from the chromic acid in the electrolyte, and the anode slowly dissolves to replenish the chromium ions in the solution.
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Post-Plating Treatment:
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After electroplating, the object is rinsed and may be subjected to polishing or other treatments to improve the appearance or surface hardness.
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Applications of Chromium Electroplating:
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Chromium plating is used to improve the hardness, wear resistance, and corrosion resistance of metal surfaces.
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It is widely used in the automotive industry for plating bumpers, wheels, and other parts to enhance their aesthetic appeal and durability.